Covering four core industrial vision application scenarios — defect detection, position guidance, OCR character recognition, and barcode scanning — deeply integrated with ESOP electronic SOP verification to build a full-process quality closed loop.
Core Applications
100% online high-speed inspection of surface defects such as scratches, bubbles, damage, and stains — replacing traditional manual visual inspection with precision beyond the human eye.
Sub-pixel edge extraction and template matching algorithms deliver real-time high-precision position compensation guidance for robotic arms, dispensers, and pick-and-place machines, reducing fixture costs.
High-speed reading and verification of characters, model numbers, and batch codes from laser marking, inkjet printing, and etching — supporting multiple fonts and complex backgrounds.
High-speed decoding of 1D/2D barcodes and DPM direct-part marks for logistics sorting, WIP tracking, and finished product unique ID verification.
The ESOP electronic SOP verification platform deeply integrates industrial vision with digitized work standards, automatically triggering visual verification at every process step to create a traceable digital quality archive that meets GMP, IATF 16949, and other industry compliance requirements.
Each SOP step triggers the corresponding camera to auto-capture and judge, preventing human inspection omissions.
Verification results are written to MES in real time, generating compliant electronic batch records per GMP / 21 CFR Part 11.
Every product is linked to complete process photos and inspection conclusions — quality disputes can be traced within seconds.
Deep-learning-based vision quality assessment delivers recall rates that surpass industry averages.
The Zhijieli universal vision platform is deeply compatible with major global industrial camera brands, providing one-stop vision system integration and delivery tailored to different industries and precision requirements.
Integrates HIKROBOT's full industrial camera series for real-time decoding of millions of barcodes, enabling ultra-fast logistics sorting.
Leverages Cognex PatMax algorithms for 0.01mm-level smartphone cover glass alignment and precision positioning.
Integrates KEYENCE laser displacement sensors to capture nanosecond-level dynamic offsets and deformations during processing.
Combines Basler high-frame-rate cameras with Zhijieli vision algorithms to build high-throughput fully automated AOI inspection lines.