AI-Driven Standard Operation Procedure

Line-Side SOP Vision Inspection Platform
Fast Delivery · Flexible Application

Breaking through the high cost and long deployment cycles of traditional AI customization. Focused on behavioral SOP in industrial scenarios, offering out-of-the-box high-frequency templates and minimal-target registration capabilities to help enterprises rapidly improve quality, efficiency, and cost reduction.

Full-Link AI Product Architecture

From trigger capture to edge inference to LA client business applications, building a complete hardware-software integrated error-proofing closed loop.

Trigger & Capture

Auto-triggered via barcode scanner, physical button, photoelectric sensor, or video stream. High-magnification macro cameras and high-frame-rate line cameras capture action moments with precision.

Analysis & Inference

Powered by edge training/inference all-in-one devices running local industrial LLMs. Target registration completed with just 1-8 minimal samples, delivering millisecond inference results.

Edge Computing

Business Application (LA)

The LA client handles event logic: OK proceeds to the next process, NG triggers alarm indicators and horns while syncing data to MES/PLC systems.

Breaking Through Traditional AI Barriers

Say goodbye to lengthy model training and high customization costs

Out-of-the-Box: High-Frequency Templates

Built-in algorithm models for common targets like hands, PCBs, screws, and cartons. Combined with software logic, these form high-frequency application templates for screw sequences, missing parts detection, and cycle time tracking, dramatically reducing delivery costs.

Minimal Target Registration

No more massive data annotation. Register just 1-8 images on-site, and the edge inference device completes registration in under 1 minute — ready for applications like missing thermal pads, reversed fans, and missing light-blocking sponges.

No-Code Logic Orchestration

For complex behavioral SOP scenarios, a drag-and-drop orchestration panel lets you freely combine inspection, classification, OCR, timing, and sequencing logic — zero code, fast response to fragmented customization needs.

Data Confidentiality & Compliance

All vision inspection and inference are completed locally on the edge device, meeting stringent data confidentiality requirements for product baking SOP and military manufacturing.

Typical Business Scenarios & Value

Deep in the workshop, solving real assembly pain points

Oxygen Concentrator Missing Parts Detection

Pain Point

Packaging stage prone to missing parts due to operator error, causing defective products to reach customers and triggering complaints and returns.

Solution & Value

Pre-station identifies whether the concentrator and Part A are present; post-station checks for foam and manual placement. Reduces quality risk at the source and ensures delivery completeness.

LIVE: Vision AI Analysis
100% missing-part interception
0 complaint shipments

Phone Film Removal Behavior Detection

Pain Point

During phone assembly, workers may skip removing the protective film before battery installation, preventing the device from powering on and causing costly rework.

Solution & Value

Real-time algorithm detects hands near the battery area, confirms whether the blue film is removed before battery installation, and verifies battery count decreases normally.

LIVE: Vision AI Analysis
100% behavior error-proofing
95% rework reduction

Screw Sequence & Quantity Compliance Inspection

Pain Point

Manual screw driving is prone to missed fasteners, misalignment, or failure to follow diagonal sequence, causing uneven structural stress and long-term safety risks.

Solution & Value

Operators must fasten 6 screws in sequence using an electric screwdriver. Real-time video stream detection verifies completion and sequence — 100% compliant release only.

LIVE: Vision AI Analysis
100% missed-fastener interception
Mandatory sequence compliance

All-in-One Appearance QC Station

Pain Point

All-in-one devices require multi-directional appearance inspection including screen film status before shipping. Manual inspection is prone to missed detections due to visual fatigue and suffers from low efficiency.

Solution & Value

AI vision-based QC station automatically performs multi-directional appearance checks and film presence detection. Inspection data is bound to SN codes in real time, ensuring 100% compliant release.

LIVE: Vision AI Analysis
Multi-directional full inspection
0 missed-detection rate

Live LA Client Simulation

The LA client deployed at each workstation displays real-time judgment results without human intervention. OK passes to the next station; NG immediately stops the equipment and triggers audible/visual alarms.

LA Terminal Output
[SYS] LA client started, edge inference host connected
[INFO] Detection template: High-Frequency-Missing-Parts loaded
1
Barcode Binding & Device StartupAnalyzing
Standard Requirement: Barcode Scanner
SN-9982X
Standard Requirement: Barcode read successful
2
Film Removal Behavior Confirmation
Standard Requirement: High-Frame-Rate Camera
Awaiting Trigger
Standard Requirement: No blue film reflection
3
Part A Pickup Detection
Standard Requirement: Panoramic Camera
Awaiting Trigger
Standard Requirement: Hand leaves material bin
4
Screw Fastening Sequence Verification
Standard Requirement: High-Magnification Macro
Awaiting Trigger
Standard Requirement: Sequence 1-2-3-4 fastening

Deployed Across Major Manufacturing Sectors

Automotive (wheel assembly, seat screws)
Home Appliances (packaging kitting)
3C (phone seal, anti-film removal)
New Energy
Semiconductor
Food Processing

Eliminate Missed Items,
Zero Quality Complaints